MetalTech Baker Scaffold Assembly

Martin Specialty Coatings
1 Oct 202007:55

TLDRThis training video outlines the step-by-step process for assembling a two-tier metal tech baker scaffold. It emphasizes the importance of site preparation, using the correct equipment, and safety procedures, including the use of personal protective equipment (PPE). The assembly involves securing the ladder frame and side rails with locking pins, adding outriggers for support, and ensuring all components are at the same height. The process concludes with the erection of the scaffold and the requirement for a competent person to tag it as safe, in accordance with OSHA standards.

Takeaways

  • 📈 Before assembling, survey the site to ensure it's level and free of debris.
  • 🏗️ Confirm the scaffold's height and weight suitability for the job.
  • 🛠️ Lay out all scaffold pieces, check for completeness, and ensure no damage.
  • 👷 Assemble the scaffold with a team of two or more individuals for safety.
  • 💡 Always wear proper Personal Protective Equipment (PPE) during assembly.
  • 🔄 Ensure scaffold casters are inserted and all caster locks are engaged.
  • 🔧 Align the side rails with the ladder frame and secure them at the desired height.
  • 🔨 Repeat the side rail assembly process for the second ladder frame.
  • 🔩 Insert locking pins at the corners where the ladder panel and side rail meet.
  • 🏢 For multi-tier scaffolds, attach outriggers for additional support.
  • 🏗️ After assembly, a competent person must tag the scaffold daily with a zip tie or pliable wire as per OSHA requirements.

Q & A

  • What is the first step in assembling a metal tech baker scaffold?

    -The first step is to survey the job site to ensure it is level and free of debris.

  • How many individuals should be involved in assembling the scaffold?

    -Assemble the scaffold with two or more individuals.

  • What equipment is crucial to wear when assembling the scaffold?

    -Proper Personal Protective Equipment (PPE) should be worn.

  • How should the scaffold casters be positioned before assembly?

    -The scaffold casters should be inserted into the bottom of the ladder frame.

  • What is the purpose of the spring lock in the scaffold assembly process?

    -The spring lock is used to guide and secure the ladder frame or side rail into place.

  • How is the walk board positioned on the scaffold structure?

    -The walk board is lifted from within the structure and lowered into the cradle provided by the side rail in a horizontal position.

  • What is the role of outriggers when building a second tier on the scaffold?

    -Outiggers are attached for support when building a second tier to the scaffold.

  • How are the outriggers secured to the ladder panel?

    -The outriggers are guided onto the ladder panel and locked in place with pins, and the knob on the inside of the outrigger is tightened.

  • What is the requirement for trap doors in a multi-tier scaffold according to OSHA?

    -The trap doors must alternate on each level.

  • Who is responsible for tagging the scaffold once it is erected?

    -A competent person must tag the scaffold using a zip tie or pliable wire.

  • What must a competent person do to the scaffold tag daily?

    -The competent person must initial and date the tag daily.

Outlines

00:00

🏗️ Scaffold Assembly Preparation

This paragraph outlines the initial steps in assembling a metal tech baker's scaffold. It emphasizes the importance of surveying the job site to ensure it is level and clear of debris, and verifying that the scaffold's height and weight are appropriate for the task. The paragraph also stresses the necessity of assembling the scaffold with at least two individuals and wearing proper personal protective equipment (PPE). The process begins with inserting casters into the ladder frame and engaging all caster locks. The instructions continue with standing the ladder frame upright, assembling the side rails, and ensuring they are at the correct height. The paragraph concludes with the team assembling the scaffold's opposite side and inserting locking pins at the corners where the ladder panel and side rail meet.

05:01

🛠️ Building and Securing the Scaffold

The second paragraph details the continuation of the scaffold assembly process. It starts with the construction of the second tier, where the team must attach outriggers for support. The instructions include removing pins from the outrigger area, guiding the outrigger onto the ladder panel, and securing it with locking pins and tightened knobs. The paragraph also addresses the need to ensure all four sides are firmly secured and locked. The assembly then moves on to climbing to the first tier's work platform, where one team member fits the ladder frame into place while another guides it from the ground. Locking pins are used to secure the frame, and the process is repeated on the opposite side. The paragraph also describes the assembly of the second tier, including balancing the side rail, ensuring uniform height on both sides, and locking the frame in place. The inclusion of wall boards and securing the walk board with spring locks is also mentioned. Finally, the paragraph highlights OSHA requirements for alternating trap doors on each level and the necessity of tagging the scaffold by a competent person as a final step in the assembly process.

Mindmap

Keywords

💡assembly

The process of putting together the components of a structure, in this case, a metal tech baker scaffold. The video script provides a step-by-step guide on how to properly assemble the scaffold, emphasizing the importance of teamwork, safety, and following correct procedures to ensure the structure's stability and reliability.

💡scaffold

A temporary structure used to support workers and materials during construction, maintenance, or other work at height. In the context of the video, a metal tech baker scaffold is a specific type of scaffold designed for durability and stability, with a focus on safety features like locks, pins, and outriggers.

💡level

Refers to a flat, even surface or a position in which all sides of an object are aligned horizontally. In the context of scaffold assembly, ensuring the job site is level prevents uneven distribution of weight and potential instability of the scaffold.

💡debris

Any loose, undesired material or object that could pose a hazard or interfere with the assembly process. Clearing debris from the job site is a critical safety step to prevent accidents and ensure the smooth assembly of the scaffold.

💡ppe

Personal Protective Equipment, which refers to clothing, helmets, goggles, or other garments or equipment designed to protect the wearer from injury or infection. In the context of scaffold assembly, PPE is crucial to safeguard workers from potential hazards such as falls, impacts, or punctures.

💡caster locks

Mechanical devices that secure the casters, or wheels, of a scaffold to prevent movement. Caster locks are essential for maintaining stability and preventing the scaffold from accidentally rolling or shifting while in use.

💡ladder frame

A structural component of the scaffold system that includes the ladder and supports the platform. The ladder frame is a central part of the scaffold assembly, as it provides the necessary support for workers to access different levels of the scaffold.

💡side rail

A component of the scaffold system that forms the sides of the working platform and provides a barrier to prevent falls. Side rails are critical safety elements that ensure workers and materials remain within the safe confines of the scaffold.

💡outrigger

A support structure that extends from the scaffold to provide additional stability, particularly for multi-tiered scaffolds. Outriggers help distribute the weight and forces exerted on the scaffold more evenly, reducing the risk of collapse or instability.

💡locking pins

Physical fasteners used to secure and lock various components of the scaffold together. Locking pins ensure that the assembled scaffold remains stable and does not inadvertently disassemble during use, which is critical for maintaining worker safety.

💡trap doors

Openings in the scaffold's platform that can be covered and sealed for access or egress. Trap doors are important for providing a means of entry and exit on multi-tiered scaffolds, and their placement must alternate on each level to comply with OSHA requirements.

💡competent person

An individual who has the knowledge, skills, and experience to evaluate and ensure the safe use of a scaffold. A competent person is responsible for inspecting the scaffold, tagging it, and ensuring that it meets all safety standards before use.

Highlights

The importance of surveying the job site before assembling the scaffold to ensure it is level and free of debris.

Ensuring the height and weight of the scaffold is suitable for the job.

Laying out all the pieces of the scaffold to confirm they are present and undamaged.

Assembling the scaffold with two or more individuals for safety and efficiency.

Wearing proper personal protective equipment (PPE) when assembling the scaffold.

Inserting scaffold casters into the bottom of the ladder frame for mobility.

Engaging all caster locks for stability when standing the ladder frame upright.

Guiding the side rail onto the ladder frame along the recessed groove and securing it with a spring lock.

Adjusting the height of the scaffold by shifting the panel and securing it with the spring lock.

Assembling the second ladder frame and ensuring the locks are engaged for a stable structure.

Inserting locking pins at the corners where the ladder panel and side rail meet for added security.

Standing inside the scaffold structure for safety while passing and positioning the walk board.

Building a second tier to the scaffold with the proper attachment of outriggers for support.

Removing pins from the outrigger area and securely fastening the outriggers to the ladder panel.

Tightening the outrigger with a knob or by pressing/shaking to ensure firm attachment.

Climbing to the work platform and fitting the ladder frame into the first tier with team assistance.

Locking the frame into place with locking pins and repeating the process on the opposite side.

Balancing the side rail and guiding it onto the ladder frame for the second tier construction.

Ensuring both side rails are at the same height and locked securely in place.

Inserting wall boards into the side rail frame and engaging spring locks to secure the walk board.

Following OSHA requirements for trap doors to alternate on each level of a multi-tier scaffold.

Tagging the scaffold by a competent person using a zip tie or pliable wire with an initial and date for safety compliance.

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